Work Cell Specials
How exactly does one orchestrate the movements of a welding robot arm, welding torch, and positioner? What about adjusting wire feeders, power sources and inputting multiple welding commands?
With RobotWorx' free customer training, welding robot programming doesn't have to remain a mystery. We offer one-on-one training to all our robotic welding system customers. Whether you're a novice learning about robotic welding for the first time, or an expert in need of refresher on the intricacies of programming/current software, we're here to lend a hand.
Direct Teaching:
No classrooms or textbooks here. At RobotWorx we are firm believers in the power of hands-on training. Customers are given instruction from a certified robot technician on the ins and outs of welding robot programming, maintenance, and safety features. Typically, customers are partnered with technicians and engineers that have integrated/built their system. These programming training sessions offer excellent opportunities for customers to ask questions about their systems and to program and then observe part run-throughs.
Extra Time:
RobotWorx' welding robot programming training takes place at the Marion, Ohio facility. After customers spend one to two days working with a technician they are free to take additional time as needed to perfect their programming skills without direct supervision.
No Charge:
We're not joking. Once you purchase a welding robot system from RobotWorx you are eligible for free programming training. Robots and robotic systems already carry a sizeable price tag. Free training is our gift to you.
For more information about training in welding robot programming contact RobotWorx at 740-383-8383.
Robotic welding cells offer reliable solutions for furthering a number of manufacturing goals. Here we take a look at how robotic welding cells positively impact workplace safety, streamline processing, and improve productivity and quality.
Increasing Welding Safety:
Welding applications are not without certain hazards -- fumes, sparks, glare, heat, smoke. Robotic welding cells provide a safe environment designed specifically for this application. This way companies can protect workers and equipment alike from costly injury and damages.
Each of RobotWorx' welding workcells have protective steel walls to enclose the cell. These walls define the cells, protecting workers. Arc glare shields are always placed in the middle of turntables and Ferris wheel positioners further safeguarding workers loading or operating the robotic systems. All entrances and loading areas are equipped with safety features -- interlocks on doors, light curtains at table loading areas. Partitions that move up and down shield stationary tables when welding is taking place. In addition, welding fumes and smoke can be easily eliminated with fume extractors made to fit neatly over the cell.
Welding Made Simple:
Pre-engineered workcells offer straightforward solutions for welding applications. RobotWorx builds complete robotic welding cells, outfitting each one with the customer's choice of robot, peripherals, positioner, and other components. We customize individual welding cell features to accommodate specific parts, station preferences, and floorspace constraints.
With a fully integrated robotic welding cell, customers avoid the frustrations and downtime that often accompany trying to integrate a system from disparate parts.
RobotWorx specializes in turnkey welding systems. Turnkey systems are equipped with every necessary component, fully integrated and ready to weld following quick and easy installation. Many of RobotWorx' welding cells feature a pocket at the base of the cell allowing for easy moving with a forklift.
Robot Welding Cells Prove Successful:
There's no question about it, robotic welding cells are a quick and easy way to improve weld quality and improve cycle times. Robotic welding cells accomplish all of this because they provide consistent weld cycle times, drastically improving efficiency. The welds themselves are more reliable and consistent with welding robots.
Robotic welding cells lead to less wasted product, less downtime, and greater productivity.
Although robotic welding cells do require an initial investment, the ROI is quick. This solution to welding applications provides companies with a reliable way to compete in a tough global marketplace.
For more information about robotic welding cells contact RobotWorx at 740-383-8383.
If we have learned anything from Motoman Robotics' dual arm and 7-axis robots, it's that this robot manufacturer is not afraid to push the envelope.
When building the latest Master Arc robot, the Motoman Robotics' design team tried something different once again. They took a normal, 6-axis gantry robot and attached its lower arm backwards. The resulting MA1650T robot offers unique capabilities.
A Unique Robot Work Envelope:
The MA1650T robot's reversed forearm greatly expands its reach. Now the robot can extend much further out (1,653mm) and below. Arc welding torch positioning is critical to weld quality and the MA1650T allows for even greater accessibility.
The additional flexibility opens up new possibilities for arc welding cells. This highly acrobatic MA1650T is available for ceiling or wall configuration. Gantry options allow for space-efficient workcell solutions.
Fast and Focused:
Motoman Master Arc robots provide exceptional accuracy and high-speed performance thanks to Sigma V AC motor control technology and Advanced Robot Motion control. The 10kg payload MA1650T is no exception, offering +/-0.08mm repeatability and swift movement. The robot is controlled by the advanced DX100.
Extended Cable Life:
Another unexpected benefit from the MA1650T design is better cable health. Motoman Robotics' reversed forearm allows the cabling to follow a much more natural line without the pinching and twisting problems that normal 6-axis robot cables often encounter. Because of this and thru-arm routing, the MA1650T robot's cable will last longer and require less maintenance attention.
For more information about the MA 1650T and other Motoman welding robots contact RobotWorx at 740-383-8383.
The Fanuc R-1000iA/100F model challenges stereotypes about spot welding robots. Instead of being big and bulky, this welding robot is slim and lightweight.
Its unique build allows the robot to move much faster and use less energy. With the Fanuc R-1000iA/100F your company consumes less energy while minimizing cycle times.
In addition, those who invest in this Fanuc also reap the benefits of space-efficiency. This robot's narrow design makes it possible to build much tighter workcells previously impossible for spot welding applications. Even the spot welding dress package routes smoothly through the upper arm minimizing interferences, speeding programming, and providing better part accessibility.
Applications: The Fanuc R-1000iA/100F is equally suited for material handling and spot welding applications.
Versatility: A compact footprint (515mm wide) makes it possible for this robot to fit in high-density workcells. Plus the Fanuc R-1000iA/100F is not confined to floor installation. Switch things up and gain valuable part accessibility by mounting this robot to the ceiling.
Protection: Incredibly durable, this Fanuc can handle wet and dusty conditions because its wrist and joints are sealed and secure in keeping with IP67 ratings.
For more information about spot welding workcells and the Fanuc R-1000iA/100F robot, contact RobotWorx at 740-383-8383.
What if there was a MIG welding process that produced results as beautiful and low-impact as TIG welding? In 2005, Fronius International introduced such a process, an alternative welding method called cold metal transfer or simply, CMT. CMT has proved to be a great fit for industrial robot automation.
This revolutionary MIG/MAG welding process offers low heat spatter-free solutions for welding thin materials (sheet metal, aluminum, magnesium) as well as joining dissimilar metals such as aluminum and steel. CMT opens the door for companies to use robots for previously labor-intensive applications -- increasing productivity while maintaining (and often improving) quality standards.
How CMT Welding Works:
CMT achieves its TIG-like weld results with a unique retracting wire feed. The wire feeder mounts directly on the welding torch and the weld wire is digitally controlled to reverse very quickly. The result is an extremely quick, short-arc that only allows for one droplet to detach from the weld wire. RobotWorx CMT Weld Cell Video
Advantages of Robotic CMT Welding:
- Low Heat Input: CMT welding offers dramatically decreased heat input -- as much as 20-30% less. While traditional MIG/MAG applications have a temperature threshold that must be met to strike an arc (threatening burn through), CMT provides better results with a controlled, lowered heat signature.
- Weld Appearance: CMT provides cosmetic welds with no spatter or distortion. The weld seam is neatly produced because of the quickly retracting weld wire that leaves behind just one droplet at a time. When welding thin or dissimilar materials (especially aluminum and steel) CMT is one of the best ways to produce attractive welds.
- Utilize Robotic Flexibility: Cold metal transfer welding doesn't require the product to be constantly repositioned.
This means companies can speed up cycle time by taking full advantage of a robot's six axes of flexibility.
- Increased Speed: CMT is an extremely high-speed welding process -- faster than traditional MIG welding or even TIG. CMT welding speed results in dramatically reduced cycle times.
- No Post-Weld Machining: Compared to traditional arc welding, the Fronius-developed CMT method does not require corrective machining and clean up after a weld has been made. This contributes to a much faster cycle time. In addition, reworking often creates dust that contributes to problems for products and workers.
- Simplified Fixturing: Because of the threat of distortion, more planning and more elaborate fixturing is required when configuring a MIG process. CMT, on the other hand, doesn't pose the same threat to the materials, so fewer fixtures are necessary.
- Savings: Robotic CMT welding systems allow companies to cut back on manual labor and streamline production. With faster cycle times, increases in quality, and no rework, CMT offers many ways to save.
For more information about robotic CMT welding solutions, contact RobotWorx at 740-383-8383.